Tuesday, September 24, 2024 - Day One of Main Conference - ET (Eastern Time, GMT-05:00)
- Karthik Balakrishnan - CEO, Nodexus Inc
- Ron Weiss - Professor of Biological Engineering, MIT Synthetic Biology Lab
A team of BioPhorum members have developed and executed surveys focused on the activities and effort involved in a typical Cell Line Development (CLD) campaign. An average of 27 members from different companies that participate in the BioPhorum CLD working group answered surveys covering a standard CLD workflow from vector design to single cell clone selection. The surveys were very extensive, including a total of 341 questions split between antibody and complex molecule CLD processes. They provide a comprehensive industry perspective on the typical time and effort required to develop a CHO production cell line
- Thomas Kelly - Director, Cell Engineering & Analytical Sciences, Johnson & Johnson Innovative Medicine
Transposase/Transposon platforms have become increasingly common for the development of robust high-expressing CHO cell lines for protein therapeutic manufacturing. Notably, these techniques use a single transposase/transposon pair to enable such outcomes. ATUM, as part of the Leap In Transposase platform, has developed a number of mutually orthogonal transposase/transposon pairs that can be used to serially engineer CHO, and other, cell lines in a robust manner. Indeed, this engineering can be used to not only increase the expression of transgenes, as is the case for a mAb therapeutics, but also knock-down the expression of endogenous genes to affect cellular physiology and/or product quality attributes … or both. This talk will provide examples of such engineering including a case study wherein three orthogonal Leap In Transposase/Transposon systems were implemented for the creation of a mAb expressing cell line with specific product quality attributes.
- Oren Beske, Ph.D. - Amalgamator of Business and Biology, ATUM
- Jae Sly - Chief Business Development Officer, Obatala Sciences
Considerations when designing a scale up strategy; Tools for scale up calculation and facility fit assessment; Case studies.
- Jianfa Ou - Principal Scientist, Biologics Development, Global Product Development and Supply, Bristol Myers Squibb
This presentation will cover the strategy for clone and process platform selection for a therapeutic fusion protein. The selection process involves generating clonal cell lines, assessing the cell culture process performance, and evaluating product quality attributes in automated microbioreactors. Perspectives from product development, analytical product quality comparability, cost of good reduction, and strategies for further process development will be discussed.
- Vida Rahmatnejad - Upstream Process Development Scientist, Alexion
This presentation explores MacroGenics successful application and scale-up of Thermo Fisher's Efficient-Pro™ medium/feed in the development and manufacturing of monoclonal antibodies (mAbs). By transitioning from a standard platform to Efficient-Pro™, significant improvements in titer and comparable aggregation levels in CHO type 2 cells were achieved. The study highlights the process development, scale-up from lab to 500L single-use bioreactors, and the subsequent transfer to GMP scale. Key findings demonstrate Efficient-Pro™'s performance, making it an optimal choice for companies aiming to enhance productivity and efficiency in mAb production. Attendees will gain insights into the practical challenges and solutions encountered during the process, as well as the collaborative efforts between MacroGenics and Thermo Fisher that led to this success.
- Nathalie Gerassimov - Development Scientist, Macrogenics
In the biopharma industry, various techniques are utilized to enhance yield and quality of the target protein produced by stable cell pools and accelerate overall CLD timeline. In this presentation, we will show a case study of a method for minipool productivity enrichment via co-expression of the target protein with a fluorescent biosensor protein using an IRES, combined with state-of-the-art automation tools to allow productivity enhancement and reduce timeline for overall cell line development efforts.
- Jishna Ganguly - Expert Scientist, GSK
Cell Line Development plays a crucial role in establishing Master Cell Banks for clinical and commercial biomanufacturing. This involves creating subclones and undergoing multiple stages of rigorous assessment, leading to the selection of a final clone used for the project's entire duration. Decision-making in this process hinges on extensive datasets obtained from advanced analytical methods. The introduction of high-throughput platforms like the Berkeley Light Beacon and automated micro-bioreactor systems has resulted in generating vast datasets, which often consist of thousands of data points in each experiment. Moreover, the need to integrate process and performance data from various scales, including deep-well plates, shake flasks, and bioreactor processes, is essential for a thorough analysis. Collectively, these factors pose significant challenges in data processing and analysis, which are critical for informed decisionmaking in Cell Line Development. Here, we propose a holistic method for digitizing the entire cell line development and selection process. Our approach begins with implementing laboratory and data automation tools to streamline the generation and handling of raw data. We then establish automated data pipelines using the Databricks platform, enabling the integration of various data types and data of different scales into a specially designed database. This database comprehensively encompasses data on cell line creation, assessment, and selection. Additionally, we develop visualization dashboards linked in real-time to the database, significantly reducing time spent on data processing. Finally, we leverage this streamlined data to build predictive models using open-source Python machine-learning algorithms, enhancing the cell line selection process. Our proposed digital framework ensures a data-driven approach, optimizing the selection of highquality cell lines for clinical and commercial manufacturing purposes.
- Yi Li - Process Development Scientist, Amgen, Inc.
Great Bay Bio is a tech-bio company integrating big data analysis, AI, and automation into biologics development processing. We have developed an intelligent ecosystem covering biological drug discovery and CMC, including:
1. Antibody molecule development and optimization (AlfaDAX): within 1-2 weeks, the platform can develop and optimize antibody molecules with less wet-lab work in the aspects of humanization, affinity maturation, and developability assessment.
2. Site-specific integration technology for cell line development (AlfaCell): the stable monoclone with high titer (6-15 g/L) can be obtained within 1.5 months instead of the traditional process of 6 months, particularly solving two pain points of bispecific antibody development – lower titer and higher missing paring.
3. Non-screening cell culture media development (AlfaOPA): the customized cell culture media can be developed within 1 month only using 1 mL of the supernatant at the end of fed-batch processing.
The presentation will use obesity treatment target development, ACTRII, as a case study to show how the intelligent ecosystem developed a preclinical asset from drug discovery to CMC enabling within 7-9 months.
- Michael Chen, PhD - CEO & Co-founder, Great Bay Bio
Scale-down models play a crucial role in process development, characterization, and optimization for cell culture processes. In addition to matching the at-scale manufacturing performance, an effective scale-down model should also be predictive of changes to various scale-dependent and scale independent parameters. One of the key methodologies to develop a good scale down model for cell culture processes is through the maintenance of oxygen mass transfer and CO2 removal through agitation and gassing strategies. In this case study, we present a scenario where the initially developed scale-down model exhibited comparable product-quality attributes to the manufacturing scale but showed lower growth and productivity characteristics. Further investigation revealed that the poor growth and productivity was linked to the CO2 buffering capacity of the media which became more pronounced at the smaller scale. To address this issue, we systematically evaluated various gassing strategies, including sparging and overlay, with the aim of optimizing conditions to align more closely with the growth and productivity patterns observed at the manufacturing scale. The efforts resulted in an optimized scale-down model that now better mimics the growth and productivity trends seen in the manufacturing scale. This enhanced model is instrumental in improving the predictability and reliability of the at-scale manufacturing process.
- Winnie Yeung - Scientist, Gilead
Antibody drug conjugate therapeutics are an increasingly common modality due to their targeted ability to deliver various cytotoxic or immune-modulating payloads to specific cell types or tissues. This presentation covers a case study navigating the added complexity of selecting an appropriate mAb binder, payload, conjugation method, and drug-antibody ratio with emphasis on opportunities and challenges to accelerate pre-clinical development and IND filing.
- Kyle McHugh - Associate Director, Takeda
The demand for producing therapeutic recombinant proteins is generating a renewed interest in perfusion cell culture technologies, leading to the development of cell culture media that can support high cell densities (HCD). However, HCD in bioreactors can generate challenges, due to the requirement to maintain highly productive cells over long periods of time. Implementing a perfusion process utilizing a production bioreactor is costly, requiring small scale models to optimize the process. In this study, BalanCD CHO Perfusion and Perfusion Media Survey Panel was evaluated with perfusion mimic models and a table-top perfusion capable bioreactor featuring an alternating tangential flow filtration unit in both a N-1 perfusion process and a recombinant antibody production process. We demonstrate the optimization of a perfusion process in a table-top perfusion capable bioreactor, scaling-up from small scale perfusion mimic models. We assayed peak cell densities in an N-1 perfusion process demonstrating how productivity is related to various metabolites, glucose, and aeration during a continuous steady-state culture. Our results demonstrate success of achieving high productivities in a continuous steady-state perfusion culture through the optimization of bioreactor parameters, while utilizing an appropriate cell culture medium, without achieving peak cell densities.
Learning Objectives:
- The use of perfusion mimic models to assess a perfusion medium
- Scaling from a micro bioreactor to a table-top perfusion capable bioreactor
- Optimization of the perfusion process to achieve increased productivity
- Jinlai Wei - Research Scientist, R&D Analytical, FUJIFILM Irvine Scientific
CRISPR, a molecular technology developed by adapting a protective bacterial response to virus infection, provides previously unknown power and sophistication in editing genes in organisms from bacteria to man. Consequently, control over this technology, principally by patent protection, has engendered several waves of contested proceedings in the US and European patent offices, many of which are ongoing. Because there are multiple partied and multiple proceedings a definitive determination of who owns CRISPR patent rights and the accompanying royalties on licenses is something that will not be finally concluded for several years.
Nevertheless, or perhaps because of this situation the assignees of CRISPR inventors at several universities have engaged in a broad licensing regime covering application of the technology in medicine, agriculture, and other fields. This talk will walk through these regimes in light of the various academic and commercial interests and provide a glimpse at what may arise in future when these rights are more certainly established, as well as briefly touching on the existing companies that have already licensed CRISPR technology.
- Kevin E. Noonan, Ph.D. - Partner, McDonnell Boehnen Hulbert & Berghoff LLP
- Summarize key takeaways from discussions on accelerating CLD and FIH studies
- Encourage further exploration of innovative technologies and strategies for bioprocess development
- Highlight the importance of collaboration and shared learnings in advancing the field
- Thomas Kelly - Director, Cell Engineering & Analytical Sciences, Johnson & Johnson Innovative Medicine
- Charles Mitchell - Senior Process Scientist, Cell Culture, Visterra Inc
- Pitchai Sangan - Associate Director of Cell Line Development, Boston Institute of Biotechnology, LLC
- Nhu Nguyen - Scientist, Cell Line Development and Process Development, Aragen Bioscience Inc
- Nikki Nogal, PhD - Global Director, Technical and CMC, Lonza
- Grab a 'Cloud Spritz' (Aperol Spritz)
- Culture Bioscience's booth (328)
- Grab a SmartLabs 75 (French 75)
- SmartLabs Booth (1824)
- John Quarles - Director, Tourmaline Bio
- Nikki Li - Senior Research Associate, Gilead
- Grab a 'Cloud Spritz' (Aperol Spritz)
- Culture Bioscience's booth (328)
- Grab a SmartLabs 75 (French 75)
- SmartLabs Booth (1824)